A pharma inspection system is used to check for defects as well as ascertaining the accuracy and dependability of equipment, tools and parts used in the pharmaceutical industry. Such inspection is carried out as a standard operational procedure in quality control on the manufacturing floor. The systems make use of both hardware and software tools to guarantee foolproof inspection.
Check out Pc Industries’ Pharma Inspection Systems for more info.
Machine Vision for Pharma Inspection System Explained
The most dependable pharmaceutical inspection systems make use of machine vision technology. A machine vision system uses cameras and image processing software to certify the quality of workmanship and compliance to industry best standards. Unlike visual inspection by human operators, machine vision systems help to achieve 100% quality control in the manufacturing process while slashing down the costs associated with production. Even more significantly, equipment and parts which have been subjected to machine vision for pharma inspection systems invariably lead to greater levels of customer satisfaction.
The 5 Essential Features of a Machine Vision Inspection System
For a machine vision pharmaceutical inspection system to be worth the trouble, it needs to have certain essential features and specifications. Here is a running summary of the ones you should prioritize:-
1. High Speed Operation
Efficient machine vision systems should be capable of sorting and inspecting up to 3,000 parts per minute.
2. One Pass Inspection
The most effective machine vision systems perform inspections with a single pass. With such one pass system, a full 360-degree inspection is performed and all performance criteria of the test fulfilled.
3. Versatile Handling
Industry leaders advise that you should not invest in a machine vision system unless it is capable of inspecting parts and equipment irrespective of their shape and size.
4. User Friendly
The user friendliness of a machine vision system is determined by its software GUI. This interface should help the user configure the system with ease. Just as well, the feedback mechanism should offer useful insights to the quality and compliance of the part to the set standards.
5. Compact Design
In most industrial and pharmaceutical setups where machine vision systems are used, space is always at a premium. A good system should, therefore, be ideally compact in design without this impeding on the system’s overall utility value.
Typical Visual Defects Inspected by Machine Vision Systems
Machine vision systems check for all round defects on parts and equipment. This include:
Check the accuracy of the object’s diameter, length, width, and thickness as set out in the specifications.
Is the part chipped, broken, capped or laminated?
Are there any spots, specks, color variation or foreign objects on the part under inspection?
Is the part’s coating uniform in spread and thickness, is there orange peel effect or are there any chips, cracks or specks on the coating?
Any engravings on the surface of the parts being inspected are checked for minute defects such as bridging, smudging, inscrutability and punch sticking.
The machine vision system also checks for any contamination of the primary materials used in the production of the part under consideration.